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CEMENTLESS TITANIUM-NITRIDE CERAMIC TOTAL HIP REPLACEMENT: 
11-Year Clinical, Radiographic and Survivorship Study

FREDERICK F. BUECHEL, SR., M.D.,*, FREDERICK F. BUECHEL, JR., M.D.**, THOMAS E. HELBIG, M.D.T, JERRY D’ALESSIO, MS† , MICHAEL J. PAPPAS, Ph.D†

ABSTRACT

A straight-stemmed, proximally porous coated, femoral component with a modular 32mm diameter head, coated with polished thin film (6 to 10 microns) titanium-nitride-ceramic and utilizing a 30? calcar loading flange was articulated with an anatomically shaped porous-coated, hemispherical, acetabular cup, stabilized by a press-fit technique with or without adjuvant screws for completely cementless fixation. Titanium-nitride-ceramic coating was used to provide acceptable wear resistance, minimize torque at the bearing surface, inhibit abrasion of the stem and prevent systemic ion leaching from the porous coating. Flexible-lip-locking acetabular bearings made of GUR 415 polyethylene and sterilized with ethylene oxide were used to articulate against the femoral heads.

Clinically 130 total hip replacements in 117 patients were followed over a 2 to 11.2 year interval mean 6.5 years. Diagnoses were: 103 osteoarthritis, 10 rheumatoid arthritis, 6 posttraumatic arthritis and 11 avascular necrosis. Ages at the time of surgery ranged from 30.5 to 90.2 years, mean 66.3 years. Height ranged from 58 to 76 inches, mean 65.7 inches. Weight ranged from 90 to 300 pounds, mean 179.8 pounds. Harris Hip Scores demonstrated 82.3% excellent, 15.4% good, 2.3% fair and 0% poor results. Temporary thigh pain limiting activities of daily living was seen in 0.8% (1/130) hips. Intermittent thigh pain that did not limit activities of daily living was seen in 4.6% (6/130) of hips. Kaplan-Meier Survival estimates using an end point of revision of any component for any reason demonstrated an overall survival of 95.5% in the 12-year interval. Cementless fixation survivorship of the acetabular and femoral components was 98.5% in the 12-year interval. Clinical, radiographic and survivorship analysis have demonstrated acceptable long term fixation and function of this cementless hip replacement device that is cleared for marketing by the Food and Drug Administration (FDA).

Biomedical Engineering Technical Report – March 2004

*Department of Orthopaedic Surgery, UMDNJ-New Jersey Medical School, Newark, NJ.
**Pennsylvania Hospital, University of Pennsylvania, Adult Reconstruction Fellow, Philadelphia, PA.
T South Mountain Orthopaedic Associates, South Orange, NJ.
†Department of Mechanical Engineering, New Jersey Institute of Technology, Newark, NJ

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