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HOFFMAN-PAPPAS TEMPOROMANDIBULAR JOINT REPLACEMENT SYSTEM*

Dr. David C. Hoffman, an oral and maxillofacial surgeon, and Dr. Michael J. Pappas, a mechanical and biomedical engineer, have collectively utilized there experiences to design the Hoffman-Pappas (H-P) Temporomandibular Joint Replacement. The extensive orthopaedic experience of Dr. Pappas in the area of design and product development of various joint replacements is evident in the H-P TMJ prosthesis. The sound, clinically proven design concepts that have been utilized are the use of materials that are not only biocompatable, but are superior in wear performance and abrasive resistance, to always provide the lowest possible contact stress via the articulating surface geometry and allowing for the natural motion required in the joint, and to allow for prosthetic misalignments while still maintaining the maximum contact area.

  • Custom CAD-CAM design allows precise fit for each patient
  • Custom fit titanium backed fossa adds stability
  • Two piece fossa allows for bearing exchange without removing well fixed component
  • Custom ramus component allows for use in irregularly shaped or deformed mandibular anatomy
  • Condylar head design increases contact area, while allowing for various motions and misalignments
  • One piece titanium alloy condylar component with UltraCoat®?provides superior mechanical and biological compatibility.
  • Bearing materials (UltraCoat® on UHMWPe) provide superior wear characteristics to current joint prosthesis
  • Locking screw fixation for ramus allows maximum fixation without micromovement

* Available only under clinical investigation in the United States

Device Description

The Hoffman-Pappas Temporomandibular joint replacement system consists of a mandibular ramus component, fossa component and interlying fossa bearing. The mandibular component is constructed from a single piece of titanium bar stock and is used to replace the condylar head while being secured to the lateral side of the ramus, and is coated with UltraCoat®, a proprietary thin film titanium nitride ceramic. The fossa is composed of a titanium alloy fixturing cup and a ultra-high molecular weight polyethylene (UHMWPe) bearing insert to replace the glenoid fossa and articulate with the ramus prosthetic condylar head.

Mandibular Component

The mandibular component profile in the sagittal plane is one which allows for bony coverage of the mandible in order to allow for appropriate holes for screw fixation. The bone/prosthesis interface is usually flat; however, a custom surface can be constructed in certain situations where the surgeon deems necessary.

FLAT INTERFACE
CUSTOM INTERFACE

The screw fixation system used employs two types of fasteners. One is a 2 mm x 8 or 10 mm self tapping screw. The other is a 3.5 mm anti-micromotion locking screw, which consists of a screw that is secured to a counter-bored hole in the ramus component and once proper seating is achieved, a smaller, tapered head machine screw is placed into a tapped hole of the locking screw to spread locking tabs and positively secure it to the walls of the ramus component. To incorporate the two basic movements of rotation in the sagittal plane and axial shifting, the condylar head was designed to be a modified barrel that would allow for these various motions while still maintaining the largest contact area possible, hence providing a lower contact stress.

In order to provide for durability of the implant, a titanium nitride (TiN) surface coating is applied to the entire component (UltraCoat®). UltraCoat® is a near diamond hard, and highly biocompatible coating that is ionically bonded to the substrate. When used as a bearing surface and coupled with UHMWPe, the coating greatly reduces wear in UHMWPe bearings and can reduce wear by 2/3 when compared to Co-Cr/Poly wear couple14.

Fossa Component

The fossa component consists of a titanium alloy component and an UHMWPe bearing insert. The bearing is fixed to the metal component via a press fit, dovetail connection. In order to prevent lateral dislocation of the bearing, a flexible locking tab is machined onto the bearing and a corresponding notch on the metal shell. Medial dislocation is prevented by the skull anatomy. The bone-prosthesis interface is custom machined for each patient and the overall shape is such to accommodate the normal fossa for stability. A lateral flange extends from the component superiorly with four to five holes for 2 mm screws for fixation to the zygomatic arch of the skull. The articulating surface of the bearing will accommodate the barrel shaped head and allow for the various movements. An anterior protrusion and posterior slope is present to prevent the anterior dislocation as well as to provide proper alignment of the components. The thickness of the polyethylene insert is such to accommodate the maximum thickness of poly in a restricted 10 mm space. This shape also accommodates any misalignments during implantation. Since the fossa is constructed from two pieces, if necessary the bearing can be removed and replaced without disturbing a well fixed fossa component.

FDA Investigation Trial (United States)

The Hoffman-Pappas Temporomandibular Joint Replacement system is currently under clinical Investigation in the United States. For more information about becoming a clinical investigator or a study subject please contact Endotec at the address provided or Dr David C. Hoffman at the address below.

David C. Hoffman

David C. Hoffman DDS
256 Mason Avenue
C-bldg, 3rd floor
Staten Island,
NY 10305
Tel: (718) 226-1251

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